90s Revival · All-Season

Custom Bucket Hats Manufacturer — Cotton & Reversible Bucket Hats

Soft cotton bucket hats and two-sided reversible styles, made to your colours and artwork. From MOQ 500 pcs per style, with sampling in 7–10 days.

What is a bucket hat? A bucket hat is a soft cap with a round crown and a downward-sloping brim that goes all the way around. It fits low and close, shades the face from every angle, and has been a recurring style since its 1990s peak.
Cotton bucket hat silhouette
Cotton bucket hat silhouette
Reversible bucket hat — inside-out fabric detail
Reversible bucket hat — inside-out fabric detail

Two silhouettes we make most

COTTON BUCKET HATS

Single-fabric, clean and classic

Brushed cotton or canvas with a stitched brim. Takes embroidery, woven patches and screen printing. The all-season staple.

REVERSIBLE BUCKET HATS

Two looks in one cap

Two fabrics joined inside-out — solid inside, print outside, or two colours. A favourite for fashion and streetwear programs.

PRINTED PANELS

Full-coverage artwork

All-over or panel prints let your graphics wrap the crown. We strike off colours before production so shades match.

FABRICS

Cotton, nylon, ripstop, denim

From heavyweight cotton to quick-dry nylon for summer lines. Custom-dyed to your Pantone with lab-dip approval.

Typical specs

AttributeStandardOptions
ConstructionSoft crown, stitched brimSix-panel, two-piece crown
FabricBrushed cotton twillCanvas, nylon, ripstop, denim
BrimFirm stitched brimSoft drape brim, wired brim
DecorationFlat embroideryPrint, woven patch, 3D puff
MOQ500 pcs per style

Sampling and bulk

Send artwork and quantities to mike@merrisbags.com — quotation within 24 hours, physical sample in 7–10 days, bulk in 20–35 days. We ship FOB Shenzhen or door-to-door.

Bucket Hat FAQ

Quick answers.

What is a bucket hat?+
A bucket hat is a soft, round-brimmed hat with a downward-sloping brim all the way around. The 90s-revival style is worn across seasons and carries printed or embroidered artwork well.
What is the MOQ for custom bucket hats?+
Our MOQ is 500 pcs per style. Colours and fabrics can be mixed within one style.
Can you make reversible bucket hats?+
Yes — reversible bucket hats use two fabrics joined inside-out, giving two looks in one cap. This is a popular option for fashion programs.
Get Started

Ready to order custom bucket hats?

Send Mike your artwork and quantity for a factory-direct quote within 24 hours.