Custom Hat Manufacturer, Built for Brands.
We make baseball caps, trucker hats, beanies and more for brands and importers in 30+ countries. One factory, full control over materials, embroidery and finishing — MOQ from 500 pcs per style.
Eight hat categories. One factory that controls the whole run.
Every style below is produced in our own workshop — fabric sourcing, cutting, embroidery, sewing and QC in one place.
Baseball Caps
Explore Dad & Snapback
Trucker Hats
Explore
Bucket Hats
Explore
Beanies
Explore
Visors
Explore
Fashion Hats
Explore
Winter Outdoor Hats
Explore
Kids Hats
ExploreFrom a drawing to a shipped container, in four steps.
Brief & Quote
Send your artwork, sizes and target price. We reply with a quotation and material suggestions within 24 hours.
Day 0–2Sampling
We sew a physical sample so you can check fabric, fit and embroidery density before you commit to bulk.
Day 3–12Bulk Production
Once the sample is approved, production starts with in-line QC on fabric, stitching and embroidery.
Day 13–35Inspection & Shipment
Photos and pre-shipment inspection before packing. We ship by sea, air or express, FOB or door-to-door.
Final WeekThe baseball caps clients keep reordering.
Our highest-volume line, with four silhouettes that cover most brand programs.
One factory, not a middleman.
Merris Headwear is the headwear line of Dongguan Merris Bag Co., Ltd. — a certified manufacturer founded in 2013. When you talk to Mike, you are talking to the factory, not a trading company.
Factory-direct pricing
No trading mark-ups. Your quote reflects our own sewing lines and embroidery machines.
Audited & certified
BSCI, ISO 9001, ISO 14001 and GRS-certified processes — important for EU and US retail programs.
Full decoration menu
Flat and 3D puff embroidery, woven patches, PVC and leather labels, screen printing, laser engraving.
Fast, honest lead times
7–10 days for samples, 20–35 days for bulk. We tell you the real date up front and hit it.
Numbers shown are factory facts we can back with certificates and order history.
Runs we have shipped for brands like yours.
Private-label dad hats for a university store program
Unstructured dad hats with woven front patches, developed from two flat sketches and a Pantone sheet.
Mesh trucker hats with reflective embroidery for a running event
Custom-colour front panels, 3D puff embroidery and a short production window before event season.
Case details shown here are representative; references with contactable client names are shared after an NDA on request.
Buying guides that save you expensive sample rounds.
Dad Hat vs Snapback: Which Silhouette Fits Your Brand?
A plain-language comparison of fit, structure, audience and what each says about your label.
MaterialsUnstructured vs Structured Caps: What the Difference Means for Your Order
Why the same cap can look casual or sharp — and how to specify it so the factory gets it right first time.
Trucker HatsMesh, Foam or Nylon: A Practical Trucker Hat Fabric Guide
The three back-panel choices, their cost, breathability and the looks they create.
Questions buyers ask before their first order.
What is the minimum order quantity?+
Can you match a specific Pantone colour?+
What customisation options are available?+
How long do samples and bulk production take?+
Do you handle international shipping?+
Send us your artwork. Get a factory-direct quote within 24 hours.
Tell Mike your styles, quantities and target price. You will get material suggestions, a clear timeline and an honest MOQ answer — no runaround.
Response within 1 business day · mike@merrisbags.com