Cold Weather

Custom Winter Outdoor Hats — Trapper Hats & Balaclavas

Wind-resistant trapper hats with fleece or faux-fur lining, plus balaclavas for outdoor, workwear and ski programs. MOQ 500 pcs per style, sampling in 7–10 days.

What is a trapper hat? A trapper hat is a winter cap with ear flaps that tie under the chin or fold up. It is lined with fleece or faux fur and made from wind-resistant shell fabric — the warmest silhouette we produce.
Trapper hat silhouette with ear flaps
Trapper hat silhouette with ear flaps
Trapper hat detail — fleece-lined ear flaps
Trapper hat detail — fleece-lined ear flaps

What we make for cold-weather programs

TRAPPER HATS

Ear flaps, chin ties, serious warmth

Shell in nylon, polyester or wool; lining in fleece or faux fur. Custom colours and embroidered or patched branding.

BALACLAVAS

Full or open face

Knit or windproof versions with openings for the face, for ski, cycling and workwear lines.

LINING OPTIONS

Fleece, faux fur, brushed knit

Choose warmth, weight and hand-feel against the market and the season.

DETAILS

Chin straps, toggles, earphone holes

Hardware and functional details specced to your program — from workwear to premium fashion.

Typical specs

AttributeTrapper HatsBalaclavas
ShellNylon / polyester / woolKnit or windproof fabric
LiningFleece or faux furFleece or brushed knit
ClosureChin strap with toggle
OpeningFull-face or open-face
MOQ500 pcs per style

Sampling and bulk

Send artwork and quantities to mike@merrisbags.com — quotation within 24 hours, physical sample in 7–10 days, bulk in 20–35 days. We ship FOB Shenzhen or door-to-door.

Winter Hat FAQ

Quick answers.

What is a trapper hat?+
A trapper hat is a winter cap with ear flaps that can be worn down and tied under the chin or folded up. It is usually lined with fleece or faux fur and made from wind-resistant nylon or wool.
What is the MOQ for custom winter hats?+
Our MOQ is 500 pcs per style. Colours, linings and finishes can be mixed within one style.
Can you make balaclavas with face openings?+
Yes — we produce balaclavas in full-face and open-face versions, in knit or windproof fabrics, for outdoor, workwear and ski programs.
Get Started

Ready to order custom winter hats?

Send Mike your artwork and quantity for a factory-direct quote within 24 hours.